Constrained sintering and cracking of air plasma sprayed thermal barrier coatings: Experimental observation and modeling

Failure analysis of suspension plasma sprayed thermal barrier coatings

Thermal Conductivity Analysis and Lifetime Testing of Suspension Plasma-Sprayed Thermal Barrier Coatings

Suspension plasma spraying (SPS) has become an interesting method for the production of thermal barrier coatings for gas turbine components. The development of the SPS process has led to structures with segmented vertical cracks or column-like structures that can imitate strain-tolerant air plasma spraying (APS) or electron beam physical vapor deposition (EB-PVD) coatings. Additionally, SPS coa...

Sintering of Fine Particles in Suspension Plasma Sprayed Coatings

Suspension plasma spraying is a process that enables the production of finely grained nanometric or submicrometric coatings. The suspensions are formulated with the use of fine powder particles in water or alcohol with some additives. Subsequently, the suspension is injected into plasma jet and the liquid additives evaporate. The remaining fine solids are molten and subsequently agglomerate or ...

Optimizing Compliance and Thermal Conductivity of Plasma Sprayed Thermal Barrier Coatings via Controlled Powders and Processing Strategies

Air Plasma Sprayed Bond Coat Oxidation Behavior and its Resistance to Isothermal and Thermal Shock Loading

An experimental investigation was conducted to find the effect of spraying method of coating of Thermal Barrier Coatings (TBCs) on their oxidation behaviour and resistance to various thermal loading. Isothermal and thermal shock tests were performed in order to study oxidation behaviour of air plasma sprayed Bond Coat (BC) and assess its effect on TBCs lifetime under the stated loadings. Specim...